Tools

Tools for e-bike electrical repairs, starting with a 352-piece waterproof connector pin kit with a crimping tool — for re-pinning the small signal plugs on throttles, brake sensors, displays and wiring harnesses.

Not sure which plug or part is at fault? Run the step-by-step diagnosis first.

Which tool for which job

  • Digital multimeter: pack voltage, continuity through fuses and plugs, throttle and sensor signals.
  • Brushless motor and controller tester: helps separate a motor fault from a controller fault.
  • Connector pin kit with crimping tool: re-pinning small signal plugs.
  • Freewheel remover: check the spline pattern on your freewheel first; on many hub motor wheels a standard freewheel tool will not slide on.
  • Chain tool and tire levers: the bicycle side of the repair.

Before you unplug anything: turn the bike off and remove the battery.

How to use them: testing a throttle with a multimeter, freewheel removal, the minimal-system method and fixing a flat.

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